lib added
This commit is contained in:
Stefan Kögl
parent
5db54d5a9f
commit
1f87bf360e
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#include "oven_control.h"
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#include <DFR_Key.h>
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#include <LiquidCrystal.h>
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#include "profile.h"
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//Pin assignments for SainSmart LCD Keypad Shield
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LiquidCrystal _lcd(8, 9, 4, 5, 6, 7);
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DFR_Key _keypad;
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Profile _profile;
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OvenCtl::OvenCtl() {
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time = 0;
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temperature = 25;
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last_temperature = 25;
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actual_dt = 0;
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// timestamps of event beginnings/ends
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Ts_time_start = 0;
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Ts_time_end = 0;
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Tl_time_start = 0;
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Tl_time_end = 0;
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Tp_time_start = 0;
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Tp_time_end = 0;
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// thermostat
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set_min = 0;
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set_max = 0;
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set_dt_min = 0;
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set_dt_max = 0;
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state = 0;
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error_condition = 0;
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is_oven_heating = false;
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// ui stuff
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led_on = false;
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disable_checks = true;
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lcd = &_lcd;
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keypad = &_keypad;
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profile = &_profile;
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lcd->begin(16, 2);
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}
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void OvenCtl::send_state() {
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Serial.write(time);
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Serial.write(temperature);
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Serial.write(last_temperature);
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Serial.write(state);
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Serial.write(error_condition);
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}
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void OvenCtl::send_config() {
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int tmp;
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for (int i=0;i < PI_END; i++)
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{
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tmp = profile->data[i];
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Serial.write(tmp & 0xff);
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Serial.write((tmp >> 8 ) & 0xff);
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}
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// Serial.print("\n");
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}
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void OvenCtl::handle_states() {
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if (state > 0)
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time++;
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get_temp();
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check_dt();
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// if (!error_condition) {
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// print_debug();
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// }
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// else {
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// set_error_state();
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// }
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//
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switch (state) {
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case CONFIG_STATE:
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if (profile->handle_config_state(lcd, keypad))
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set_start_state();
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break;
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case START_STATE:
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handle_start_state();
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break;
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case PREHEAT_STATE:
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handle_preheat_state();
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break;
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case RAMP_UP_STATE:
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handle_ramp_up_state();
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break;
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case TAL_FIRST_STATE:
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handle_tal_first_state();
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break;
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case PEAK_STATE:
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handle_peak_state();
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break;
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case TAL_SECOND_STATE:
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Tl_time_end = time;
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handle_tal_second_state();
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break;
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case RAMP_DOWN_STATE:
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handle_ramp_down_state();
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break;
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case END_STATE:
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handle_end_state();
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break;
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case ERROR_STATE:
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handle_error_state();
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break;
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default:
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break;
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}
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control_oven();
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if (state > 0) {
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print_status();
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send_state();
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delay(1000);
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}
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}
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void OvenCtl::print_profile_state() {
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}
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void OvenCtl::print_status() {
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String tmp("T: ");
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if (time < 10)
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tmp += "00";
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else if (time < 100)
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tmp += "0";
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tmp += time;
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tmp += " Tmp: ";
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if (temperature < 10)
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tmp += "00";
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else if (temperature < 100)
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tmp += "0";
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tmp += temperature;
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lcd->setCursor(0, 0);
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lcd->print(tmp);
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tmp = "Profile: ";
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tmp += state;
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tmp += "/";
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tmp += END_STATE;
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lcd->setCursor(0, 1);
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lcd->print(tmp);
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lcd->setCursor(13, 1);
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if (is_oven_heating)
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lcd->print("on ");
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else
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lcd->print("off");
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}
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void OvenCtl::control_oven() {
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if (temperature < set_min && !is_oven_heating) {
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is_oven_heating = true;
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Serial.println("Oven turned on");
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}
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else if (temperature > set_min && is_oven_heating) {
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is_oven_heating = false;
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Serial.println("Oven turned off");
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}
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}
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void OvenCtl::set_temp(int min, int max, int dt_min, int dt_max) {
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set_min = min;
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set_max = max;
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set_dt_min = dt_min;
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set_dt_max = dt_max;
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}
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void OvenCtl::get_temp() {
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last_temperature = temperature;
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temperature = int(float(analogRead(2)) * 0.2929);
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actual_dt = temperature - last_temperature;
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}
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void OvenCtl::check_dt() {
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if (disable_checks)
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return;
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if (actual_dt > set_dt_max) {
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error_condition |= E_DT_MAX;
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}
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if (actual_dt < set_dt_min) {
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error_condition |= E_DT_MIN;
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}
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}
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void OvenCtl::check_max_duration() {
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if (disable_checks)
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return;
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Serial.println(time);
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if (time > profile->data[PI_TIME_MAX]) {
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error_condition |= E_TIME_MAX;
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}
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Serial.println(time);
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}
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void OvenCtl::check_Ts_duration_min() {
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if (disable_checks)
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return;
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Tl_time_end = time;
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if (time - Tl_time_start < profile->data[PI_TL_DURATION_MIN]) {
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error_condition |= E_TL_TOO_SHORT;
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}
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}
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void OvenCtl::check_Ts_duration_max() {
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if (disable_checks)
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return;
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if (time - Ts_time_start > profile->data[PI_TL_DURATION_MAX]) {
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error_condition |= E_TS_TOO_LONG;
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}
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}
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void OvenCtl::check_Tl_duration_min() {
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if (disable_checks)
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return;
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Tl_time_end = time;
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if (time - Tl_time_start < profile->data[PI_TL_DURATION_MIN]) {
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error_condition |= E_TL_TOO_SHORT;
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}
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}
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void OvenCtl::check_Tl_duration_max() {
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if (disable_checks)
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return;
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if (time - Tl_time_start > profile->data[PI_TL_DURATION_MAX]) {
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error_condition |= E_TL_TOO_LONG;
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}
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}
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void OvenCtl::check_Tp_duration_min() {
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Tp_time_end = time;
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if (time - Tp_time_start < profile->data[PI_TP_DURATION_MIN]) {
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error_condition |= E_TP_TOO_SHORT;
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}
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}
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void OvenCtl::check_Tp_duration_max() {
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if (disable_checks)
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return;
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if (time - Tp_time_start > profile->data[PI_TP_DURATION_MAX]) {
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error_condition |= E_TP_TOO_LONG;
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}
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}
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void OvenCtl::set_config_state() {
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send_config();
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profile->print_config_state_0(lcd);
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}
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void OvenCtl::set_start_state() {
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led_on = false;
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digitalWrite(13, LOW);
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error_condition = 0;
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state = START_STATE;
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get_temp();
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last_temperature = temperature;
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actual_dt = temperature - last_temperature;
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set_temp(profile->data[PI_TP]-5, profile->data[PI_TP], 0, profile->data[PI_RAMP_UP_MAX]);
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lcd->clear();
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}
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void OvenCtl::set_preheat_state() {
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Serial.println("Changing state to PREHEAT_STATE");
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state++;
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}
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void OvenCtl::set_ramp_up_state() {
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Serial.println("Changed state to RAMP_UP_STATE");
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state++;
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}
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void OvenCtl::set_tal_first_state() {
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Serial.println("Changed state to TAL_FIRST_STATE");
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state++;
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}
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void OvenCtl::set_peak_state() {
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Serial.println("Changed state to PEAK_STATE");
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state++;
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}
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void OvenCtl::set_tal_second_state() {
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Serial.println("Changed state to TAL_SECOND_STATE");
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set_temp(25, 25, -3, -6);
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state++;
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}
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void OvenCtl::set_ramp_down_state() {
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Serial.println("Changed state to RAMP_DOWN_STATE");
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state++;
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}
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void OvenCtl::set_end_state() {
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Serial.println("Changed state to END_STATE");
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state++;
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}
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void OvenCtl::set_error_state() {
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if (state != ERROR_STATE) {
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Serial.println("Changed state to ERROR_STATE");
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set_temp(0, 0, 0, 0);
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state = ERROR_STATE;
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}
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}
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void OvenCtl::handle_config_state() {
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if (profile->handle_config_state(lcd, keypad))
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state++;
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}
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void OvenCtl::handle_start_state() {
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check_max_duration();
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Serial.println(time);
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if (temperature > profile->data[PI_TS_MIN]) {
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Ts_time_start = time;
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set_preheat_state();
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}
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}
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void OvenCtl::handle_preheat_state() {
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check_Ts_duration_max();
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check_max_duration();
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if (temperature > profile->data[PI_TS_MAX]) {
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check_Ts_duration_min();
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set_ramp_up_state();
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}
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}
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void OvenCtl::handle_ramp_up_state() {
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check_max_duration();
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if (temperature > profile->data[PI_TL]) {
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Tl_time_start = time;
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set_tal_first_state();
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}
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}
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void OvenCtl::handle_tal_first_state() {
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check_max_duration();
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check_Tl_duration_max();
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if (temperature > profile->data[PI_TP] - 5) {
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Tp_time_start = time;
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set_peak_state();
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}
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}
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void OvenCtl::handle_peak_state() {
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check_Tl_duration_max();
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check_Tp_duration_max();
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if (time - Tp_time_start > profile->data[PI_TP_DURATION_MAX]) {
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check_Tp_duration_min();
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set_tal_second_state();
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}
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}
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void OvenCtl::handle_tal_second_state() {
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check_Tl_duration_max();
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if (temperature < profile->data[PI_TL]) {
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check_Tl_duration_min();
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set_ramp_down_state();
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}
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}
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void OvenCtl::handle_ramp_down_state() {
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if (temperature < profile->data[PI_TS_MIN]) {
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set_end_state();
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}
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}
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void OvenCtl::handle_end_state() {
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// while(true) {
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// continue;
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// }
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}
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void OvenCtl::handle_error_state() {
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if (led_on) {
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digitalWrite(13, LOW);
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led_on = false;
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}
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else {
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digitalWrite(13, HIGH);
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led_on = true;
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}
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// if (error_condition & E_DT_MIN)
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// Serial.println(PSTR("Error: delta °K/second too low"));
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// if (error_condition & E_DT_MAX)
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// Serial.println("Error: delta °K/second too big");
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// if (error_condition & E_TIME_MAX)
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// Serial.println("Error: reflow process does take too long");
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// if (error_condition & E_TS_TOO_SHORT)
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// Serial.println("Error: heatup duration was too short");
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// if (error_condition & E_TS_TOO_LONG)
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// Serial.println("Error: heatup duration was too long");
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// if (error_condition & E_TL_TOO_SHORT)
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// Serial.println("Error: temperature above liquidus duration was too short");
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// if (error_condition & E_TL_TOO_LONG)
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// Serial.println("Error: temperature above liquidus duration was too long");
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// if (error_condition & E_TP_TOO_LONG)
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// Serial.println("Error: peak temperature duration was too short");
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// if (error_condition & E_TP_TOO_SHORT)
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// Serial.println("Error: peak temperature duration was too long");
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}
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@ -0,0 +1,116 @@
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#ifndef _H_OVEN_CTL
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#define _H_OVEN_CTL
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//
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//
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// states
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#define CONFIG_STATE 0
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#define START_STATE 1
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#define PREHEAT_STATE 2
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#define RAMP_UP_STATE 3
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#define TAL_FIRST_STATE 4
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#define PEAK_STATE 5
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#define TAL_SECOND_STATE 6
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#define RAMP_DOWN_STATE 7
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#define END_STATE 8
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#define ERROR_STATE 9
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// error conditions
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#define E_DT_MIN 1 // temperature dt too small
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#define E_DT_MAX 2 // temperature dt too big
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#define E_TIME_MAX 4 // reflow process does take too long
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#define E_TS_TOO_SHORT 8 // Ts duration too short
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#define E_TS_TOO_LONG 16 // Ts duration too long
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#define E_TL_TOO_SHORT 32 // Tl duration too short
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#define E_TL_TOO_LONG 64 // Tl duration too long
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#define E_TP_TOO_SHORT 128 // Tp duration too short
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#define E_TP_TOO_LONG 256 // Tp duration too long
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#define E_CONFIG 512 // error happened in config state
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#include <Arduino.h>
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class LiquidCrystal;
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class DFR_Key;
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class Profile;
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class OvenCtl {
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public:
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// system time, timestamps and temperatures from sensors
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int time; // profile seconds
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int temperature; // actual oven temp
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int last_temperature; // last oven temp
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int actual_dt; // actual difference from last to actual temperatur
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// timestamps of event beginnings/ends
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int Ts_time_start;
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int Ts_time_end;
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int Tl_time_start;
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int Tl_time_end;
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int Tp_time_start;
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int Tp_time_end;
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// thermostat
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int set_min;
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int set_max;
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int set_dt_min;
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int set_dt_max;
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// ui stuff
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boolean led_on;
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boolean disable_checks;
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// state machine
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unsigned int error_condition;
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unsigned int state;
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boolean is_oven_heating;
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LiquidCrystal * lcd;
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DFR_Key * keypad;
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Profile * profile;
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OvenCtl();
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void handle_states();
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void print_profile_state();
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void print_status();
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void control_oven();
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void set_temp(int, int, int, int);
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void get_temp();
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void check_dt();
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void check_max_duration();
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void set_config_state();
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void set_start_state();
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void set_preheat_state();
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void set_tal_first_state();
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void set_ramp_up_state();
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void set_peak_state();
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void set_tal_second_state();
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void set_ramp_down_state();
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void set_end_state();
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void set_error_state();
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void handle_config_state();
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void handle_start_state();
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void handle_ramp_up_state();
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void handle_preheat_state();
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void handle_tal_first_state();
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void handle_peak_state();
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void handle_tal_second_state();
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void handle_ramp_down_state();
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void handle_end_state();
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void handle_error_state();
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void check_Ts_duration_min();
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void check_Ts_duration_max();
|
||||
void check_Tl_duration_min();
|
||||
void check_Tl_duration_max();
|
||||
void check_Tp_duration_min();
|
||||
void check_Tp_duration_max();
|
||||
|
||||
void send_state();
|
||||
void send_config();
|
||||
};
|
||||
|
||||
#endif
|
||||
|
||||
|
|
@ -0,0 +1,191 @@
|
|||
#include "profile.h"
|
||||
#include "oven_control.h"
|
||||
#include <LiquidCrystal.h>
|
||||
#include <DFR_Key.h>
|
||||
|
||||
#define P_TS_MIN 0
|
||||
#define P_TS_MAX 1
|
||||
#define P_TL 2
|
||||
#define P_TP 3
|
||||
#define P_TIME_MAX 4
|
||||
|
||||
// PROFILE TEMP PER SECOND RATES
|
||||
#define P_RAMP_UP_RATE_MIN 5
|
||||
#define P_RAMP_UP_RATE_MAX 6
|
||||
#define P_RAMP_DOWN_MAX 7
|
||||
#define P_RAMP_DOWN_MIN 8
|
||||
|
||||
// PROFILE TEMP DURATIONS
|
||||
#define P_TS_DURATION_MIN 9
|
||||
#define P_TS_DURATION_MAX 10
|
||||
#define P_TL_DURATION_MIN 11
|
||||
#define P_TL_DURATION_MAX 12
|
||||
#define P_TP_DURATION_MIN 13
|
||||
#define P_TP_DURATION_MAX 14
|
||||
#define P_END 15
|
||||
|
||||
|
||||
Profile::Profile() :
|
||||
data({150, // °C
|
||||
200, // °C
|
||||
217, // °C
|
||||
260, // 245-260°C
|
||||
480, // seconds
|
||||
|
||||
// profile temp per second rates
|
||||
0, // not used yet
|
||||
50, // 3°C/second
|
||||
-2, // 2°C/seconds min
|
||||
-6, // 6°C/seconds max
|
||||
|
||||
// profile temp durations
|
||||
60,
|
||||
180,
|
||||
60,
|
||||
150,
|
||||
20,
|
||||
40}),
|
||||
config_index(0),
|
||||
config_state(0),
|
||||
key(NO_KEY) {}
|
||||
|
||||
boolean Profile::handle_config_state(LiquidCrystal * lcd, DFR_Key * keypad) {
|
||||
boolean changed = false;
|
||||
|
||||
key = keypad->getKey();
|
||||
|
||||
switch (config_state) {
|
||||
case 0:
|
||||
if (key == SELECT_KEY) {
|
||||
config_state = 2;
|
||||
}
|
||||
else if (key > 0) {
|
||||
config_state++;
|
||||
print_config_state(lcd);
|
||||
}
|
||||
break;
|
||||
case 1:
|
||||
switch (key) {
|
||||
case LEFT_KEY:
|
||||
config_index = (config_index-1) % P_END;
|
||||
changed = true;
|
||||
break;
|
||||
case RIGHT_KEY:
|
||||
config_index = (config_index+1) % P_END;
|
||||
changed = true;
|
||||
break;
|
||||
case UP_KEY:
|
||||
data[config_index]++;
|
||||
changed = true;
|
||||
break;
|
||||
case DOWN_KEY:
|
||||
data[config_index]--;
|
||||
changed = true;
|
||||
break;
|
||||
case SELECT_KEY:
|
||||
config_state = 2;
|
||||
break;
|
||||
default:
|
||||
;
|
||||
}
|
||||
if (changed)
|
||||
print_config_state(lcd);
|
||||
break;
|
||||
case 2:
|
||||
return true;
|
||||
}
|
||||
return false;
|
||||
}
|
||||
|
||||
void Profile::print_config_state_0(LiquidCrystal * lcd) {
|
||||
lcd->clear();
|
||||
lcd->setCursor(0, 0);
|
||||
lcd->print("start | config");
|
||||
lcd->setCursor(0, 1);
|
||||
lcd->print("[sel] | [other]");
|
||||
}
|
||||
|
||||
void Profile::print_config_state(LiquidCrystal * lcd) {
|
||||
lcd->clear();
|
||||
switch (config_index) {
|
||||
case P_TS_MIN:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("P_TS_MIN: ");
|
||||
lcd->print(data[PI_TS_MIN]);
|
||||
break;
|
||||
case P_TS_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("P_TS_MAX: ");
|
||||
lcd->print(data[PI_TS_MAX]);
|
||||
break;
|
||||
case P_TL:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Tl: ");
|
||||
lcd->print(data[PI_TL]);
|
||||
break;
|
||||
case P_TP:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Tp: ");
|
||||
lcd->print(data[PI_TP]);
|
||||
break;
|
||||
case P_TIME_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("time_max: ");
|
||||
lcd->print(data[PI_TIME_MAX]);
|
||||
break;
|
||||
|
||||
// PROFILE TEMP PER SECOND RATES
|
||||
case P_RAMP_UP_RATE_MIN:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("ramp_up_min: ");
|
||||
lcd->print(data[PI_RAMP_UP_MIN]);
|
||||
break;
|
||||
case P_RAMP_UP_RATE_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("ramp_up_max: ");
|
||||
lcd->print(data[PI_RAMP_UP_MAX]);
|
||||
break;
|
||||
case P_RAMP_DOWN_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("ramp_down_min: ");
|
||||
lcd->print(data[PI_RAMP_DOWN_MIN]);
|
||||
break;
|
||||
case P_RAMP_DOWN_MIN:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("ramp_down_max: ");
|
||||
lcd->print(data[PI_RAMP_DOWN_MAX]);
|
||||
break;
|
||||
|
||||
// PROFILE TEMP DURATIONS
|
||||
case P_TS_DURATION_MIN:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Ts_duration_min: ");
|
||||
lcd->print(data[PI_TS_DURATION_MIN]);
|
||||
break;
|
||||
case P_TS_DURATION_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Ts_duration_max: ");
|
||||
lcd->print(data[PI_TS_DURATION_MAX]);
|
||||
break;
|
||||
case P_TL_DURATION_MIN:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Tl_duration_min: ");
|
||||
lcd->print(data[PI_TL_DURATION_MIN]);
|
||||
break;
|
||||
case P_TL_DURATION_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Tl_duration_max: ");
|
||||
lcd->print(data[PI_TL_DURATION_MAX]);
|
||||
break;
|
||||
case P_TP_DURATION_MIN:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Tp_duration_min: ");
|
||||
lcd->print(data[PI_TP_DURATION_MIN]);
|
||||
break;
|
||||
case P_TP_DURATION_MAX:
|
||||
lcd->setCursor(0,0);
|
||||
lcd->print("Tp_duration_max: ");
|
||||
lcd->print(data[PI_TP_DURATION_MAX]);
|
||||
break;
|
||||
}
|
||||
}
|
||||
|
|
@ -0,0 +1,45 @@
|
|||
#ifndef _H_PROFILE
|
||||
#define _H_PROFILE
|
||||
|
||||
#include <Arduino.h>
|
||||
|
||||
class LiquidCrystal;
|
||||
class DFR_Key;
|
||||
|
||||
#define PI_TS_MIN 0
|
||||
#define PI_TS_MAX 1
|
||||
#define PI_TL 2
|
||||
#define PI_TP 3
|
||||
#define PI_TIME_MAX 4
|
||||
|
||||
// profile temp per second rates
|
||||
#define PI_RAMP_UP_MIN 5
|
||||
#define PI_RAMP_UP_MAX 6
|
||||
#define PI_RAMP_DOWN_MIN 7
|
||||
#define PI_RAMP_DOWN_MAX 8
|
||||
|
||||
// profile temp durations
|
||||
#define PI_TS_DURATION_MIN 9
|
||||
#define PI_TS_DURATION_MAX 10
|
||||
#define PI_TL_DURATION_MIN 11
|
||||
#define PI_TL_DURATION_MAX 12
|
||||
#define PI_TP_DURATION_MIN 13
|
||||
#define PI_TP_DURATION_MAX 14
|
||||
#define PI_END 15
|
||||
|
||||
|
||||
class Profile {
|
||||
public:
|
||||
int data[15];
|
||||
|
||||
unsigned int config_index;
|
||||
int config_state;
|
||||
int key;
|
||||
|
||||
Profile();
|
||||
boolean handle_config_state(LiquidCrystal * lcd, DFR_Key * keypad);
|
||||
void print_config_state(LiquidCrystal * lcd);
|
||||
void print_config_state_0(LiquidCrystal * lcd);
|
||||
};
|
||||
|
||||
#endif
|
||||
|
|
@ -0,0 +1,35 @@
|
|||
// #ifndef _H_UI
|
||||
// #define _H_UI
|
||||
//
|
||||
// #include <LiquidCrystal.h>
|
||||
// #include <DFR_Key.h>
|
||||
//
|
||||
// class Profile {
|
||||
// public:
|
||||
// int Ts_min;
|
||||
// int Ts_max;
|
||||
// int Tl;
|
||||
// int Tp;
|
||||
// int time_max;
|
||||
//
|
||||
// // profile temp per second rates
|
||||
// int ramp_up_min;
|
||||
// int ramp_up_max;
|
||||
// int ramp_down_max;
|
||||
// int ramp_down_min;
|
||||
//
|
||||
// // profile temp durations
|
||||
// int Ts_duration_min;
|
||||
// int Ts_duration_max;
|
||||
// int Tl_duration_min;
|
||||
// int Tl_duration_max;
|
||||
// int Tp_duration_min;
|
||||
// int Tp_duration_max;
|
||||
// int config_index;
|
||||
//
|
||||
// Profile();
|
||||
// void handle_config_state(LiquidCrystal & lcd, DFR_Key & keypad);
|
||||
// void print_config_state(LiquidCrystal & lcd);
|
||||
// };
|
||||
//
|
||||
// #endif
|
||||
Loading…
Reference in New Issue