diff --git a/libs/oven_control.cpp b/libs/oven_control.cpp index 8602e14..ae42812 100644 --- a/libs/oven_control.cpp +++ b/libs/oven_control.cpp @@ -11,8 +11,8 @@ Profile _profile; OvenCtl::OvenCtl() { time = 0; - temperature = 25; - last_temperature = 25; + temperature = 0; + last_temperature = 0; actual_dt = 0; // timestamps of event beginnings/ends Ts_time_start = 0; @@ -34,19 +34,31 @@ OvenCtl::OvenCtl() { // ui stuff led_on = false; - disable_checks = true; + disable_checks = false; lcd = &_lcd; keypad = &_keypad; profile = &_profile; lcd->begin(16, 2); } +void OvenCtl::reset() { + digitalWrite(7, LOW); +} + + void OvenCtl::send_state() { - Serial.write(time); - Serial.write(temperature); - Serial.write(last_temperature); - Serial.write(state); - Serial.write(error_condition); + Serial.write(time & 0xff); + Serial.write((time>>8) & 0xff); + Serial.write(temperature & 0xff); + Serial.write((temperature >> 8) & 0xff); + Serial.write(last_temperature & 0xff); + Serial.write((last_temperature >> 8) & 0xff); + Serial.write(state & 0xff); + Serial.write((state >> 8) & 0xff); + Serial.write(error_condition & 0xff); + Serial.write((error_condition >> 8) & 0xff); + Serial.write(is_oven_heating); + Serial.flush(); } void OvenCtl::send_config() { @@ -57,22 +69,52 @@ void OvenCtl::send_config() { Serial.write(tmp & 0xff); Serial.write((tmp >> 8 ) & 0xff); } -// Serial.print("\n"); + Serial.flush(); +} + +void OvenCtl::dispatch_input_config(int cmd) { + if (cmd == 255) + send_config(); + else if (cmd == 254) + recv_config(); + else if (cmd == 250) + reset(); + else if (cmd == 253) + ; +} + +void OvenCtl::recv_config() { + } void OvenCtl::handle_states() { - if (state > 0) - time++; - get_temp(); - check_dt(); + int cmd = -1; + + if (state > 0) + { + time++; + get_temp(); + check_dt(); + } + + if (error_condition != 0) { + set_error_state(); + } + + if (Serial.available() > 0) { + cmd = Serial.read(); + if (cmd == 255) + send_config(); + else if (cmd == 254) + send_state(); + else if (cmd == 253) + recv_config(); + else if (cmd == 252) + reset(); + else if (cmd == 251) + set_start_state(); + } - // if (!error_condition) { - // print_debug(); - // } - // else { - // set_error_state(); - // } - // switch (state) { case CONFIG_STATE: if (profile->handle_config_state(lcd, keypad)) @@ -113,55 +155,74 @@ void OvenCtl::handle_states() { control_oven(); if (state > 0) { print_status(); - send_state(); delay(1000); } } -void OvenCtl::print_profile_state() { - -} - void OvenCtl::print_status() { - String tmp("T: "); - if (time < 10) - tmp += "00"; - else if (time < 100) - tmp += "0"; - tmp += time; - tmp += " Tmp: "; - if (temperature < 10) - tmp += "00"; - else if (temperature < 100) - tmp += "0"; - tmp += temperature; - lcd->setCursor(0, 0); - lcd->print(tmp); + if (error_condition == 0) { + String tmp("T: "); + if (time < 10) + tmp += "00"; + else if (time < 100) + tmp += "0"; + tmp += time; + tmp += " Tmp: "; + if (temperature < 10) + tmp += "00"; + else if (temperature < 100) + tmp += "0"; + tmp += temperature; + lcd->setCursor(0, 0); + lcd->print(tmp); - tmp = "Profile: "; - tmp += state; - tmp += "/"; - tmp += END_STATE; - lcd->setCursor(0, 1); - lcd->print(tmp); - lcd->setCursor(13, 1); - if (is_oven_heating) - lcd->print("on "); - else - lcd->print("off"); + tmp = "Profile: "; + tmp += state; + tmp += "/"; + tmp += END_STATE; + lcd->setCursor(0, 1); + lcd->print(tmp); + lcd->setCursor(13, 1); + if (is_oven_heating) + lcd->print("on "); + else + lcd->print("off"); + } + else { + lcd->clear(); + lcd->print("Error:"); + lcd->setCursor(0, 1); + if (error_condition & E_DT_MIN) + lcd->print("K/s too low"); + if (error_condition & E_DT_MAX) + lcd->print("K/s too high"); + if (error_condition & E_TIME_MAX) + lcd->print("reflow too long"); + if (error_condition & E_TS_TOO_SHORT) + lcd->print("ts too short"); + if (error_condition & E_TS_TOO_LONG) + lcd->print("ts too long"); + if (error_condition & E_TL_TOO_SHORT) + lcd->print("tal too short"); + if (error_condition & E_TL_TOO_LONG) + lcd->print("tal too long"); + if (error_condition & E_TP_TOO_LONG) + lcd->print("peak too short"); + if (error_condition & E_TP_TOO_SHORT) + lcd->print("peak too long"); + } } void OvenCtl::control_oven() { if (temperature < set_min && !is_oven_heating) { is_oven_heating = true; - Serial.println("Oven turned on"); +// Serial.println("Oven turned on"); } else if (temperature > set_min && is_oven_heating) { is_oven_heating = false; - Serial.println("Oven turned off"); } } @@ -194,11 +255,9 @@ void OvenCtl::check_dt() { void OvenCtl::check_max_duration() { if (disable_checks) return; - Serial.println(time); if (time > profile->data[PI_TIME_MAX]) { error_condition |= E_TIME_MAX; } - Serial.println(time); } void OvenCtl::check_Ts_duration_min() { @@ -252,7 +311,6 @@ void OvenCtl::check_Tp_duration_max() { } void OvenCtl::set_config_state() { - send_config(); profile->print_config_state_0(lcd); } @@ -270,51 +328,44 @@ void OvenCtl::set_start_state() { void OvenCtl::set_preheat_state() { - Serial.println("Changing state to PREHEAT_STATE"); +// Serial.println("Changing state to PREHEAT_STATE"); state++; } void OvenCtl::set_ramp_up_state() { - Serial.println("Changed state to RAMP_UP_STATE"); state++; } void OvenCtl::set_tal_first_state() { - Serial.println("Changed state to TAL_FIRST_STATE"); state++; } void OvenCtl::set_peak_state() { - Serial.println("Changed state to PEAK_STATE"); state++; } void OvenCtl::set_tal_second_state() { - Serial.println("Changed state to TAL_SECOND_STATE"); - set_temp(25, 25, -3, -6); + set_temp(0, 25, -3, -6); state++; } void OvenCtl::set_ramp_down_state() { - Serial.println("Changed state to RAMP_DOWN_STATE"); state++; } void OvenCtl::set_end_state() { - Serial.println("Changed state to END_STATE"); state++; } void OvenCtl::set_error_state() { if (state != ERROR_STATE) { - Serial.println("Changed state to ERROR_STATE"); set_temp(0, 0, 0, 0); state = ERROR_STATE; } @@ -328,8 +379,7 @@ void OvenCtl::handle_config_state() { void OvenCtl::handle_start_state() { check_max_duration(); - Serial.println(time); - if (temperature > profile->data[PI_TS_MIN]) { + if (temperature > profile->data[PI_TS_MIN]) { Ts_time_start = time; set_preheat_state(); } @@ -391,13 +441,9 @@ void OvenCtl::handle_ramp_down_state() { void OvenCtl::handle_end_state() { -// while(true) { -// continue; -// } } - void OvenCtl::handle_error_state() { if (led_on) { digitalWrite(13, LOW); @@ -407,22 +453,4 @@ void OvenCtl::handle_error_state() { digitalWrite(13, HIGH); led_on = true; } -// if (error_condition & E_DT_MIN) -// Serial.println(PSTR("Error: delta °K/second too low")); -// if (error_condition & E_DT_MAX) -// Serial.println("Error: delta °K/second too big"); -// if (error_condition & E_TIME_MAX) -// Serial.println("Error: reflow process does take too long"); -// if (error_condition & E_TS_TOO_SHORT) -// Serial.println("Error: heatup duration was too short"); -// if (error_condition & E_TS_TOO_LONG) -// Serial.println("Error: heatup duration was too long"); -// if (error_condition & E_TL_TOO_SHORT) -// Serial.println("Error: temperature above liquidus duration was too short"); -// if (error_condition & E_TL_TOO_LONG) -// Serial.println("Error: temperature above liquidus duration was too long"); -// if (error_condition & E_TP_TOO_LONG) -// Serial.println("Error: peak temperature duration was too short"); -// if (error_condition & E_TP_TOO_SHORT) -// Serial.println("Error: peak temperature duration was too long"); } diff --git a/libs/oven_control.h b/libs/oven_control.h index 7a185b2..104f701 100644 --- a/libs/oven_control.h +++ b/libs/oven_control.h @@ -35,6 +35,12 @@ class Profile; class OvenCtl { public: + + OvenCtl(); + void handle_states(); + void set_config_state(); + +private: // system time, timestamps and temperatures from sensors int time; // profile seconds int temperature; // actual oven temp @@ -68,10 +74,6 @@ public: DFR_Key * keypad; Profile * profile; - OvenCtl(); - void handle_states(); - - void print_profile_state(); void print_status(); void control_oven(); void set_temp(int, int, int, int); @@ -79,7 +81,6 @@ public: void check_dt(); void check_max_duration(); - void set_config_state(); void set_start_state(); void set_preheat_state(); void set_tal_first_state(); @@ -110,6 +111,11 @@ public: void send_state(); void send_config(); + void reset(); + + void recv_config(); + + void dispatch_input_config(int); }; #endif diff --git a/libs/profile.cpp b/libs/profile.cpp index 1db9e35..aee0968 100644 --- a/libs/profile.cpp +++ b/libs/profile.cpp @@ -43,7 +43,7 @@ Profile::Profile() : 180, 60, 150, - 20, + 1, 40}), config_index(0), config_state(0), diff --git a/serialmon.py b/serialmon.py index c03de37..dd956fc 100755 --- a/serialmon.py +++ b/serialmon.py @@ -1,31 +1,81 @@ #!/usr/bin/python +# -*- coding: utf-8 -*- -import serial, struct +import serial, struct, time -try: - ser = serial.Serial('/dev/ttyUSB0', 9600) - i = ser.read(30) - data = list(struct.unpack("hhhhhhhhhhhhhhh", i)) - print "ts_min", data[0] - print "ts_max", data[1] - print "tl", data[2] - print "tp", data[3] - print "time_max", data[4] - print "ramp_up_min", data[5] - print "ramp_up_max", data[6] - print "ramp_down_min", data[7] - print "ramp_down_max", data[8] +ser = serial.Serial('/dev/ttyUSB0', 9600, timeout=2) - print "ts_duration_min", data[9] - print "ts_duration_max", data[10] - print "tl_duration_min", data[11] - print "tl_duration_max", data[12] - print "tp_duration_min", data[13] - print "tp_duration_max", data[14] +buf = "" +alles = [] + +#def parse(): + #buffer = list() #while 1: - #print ser.read(5) -except Exception, e: - pass + #try: + #i = ser.read(1) + #if ord(i) == 255: + #except Exception, e: + #print e + #else: + +def recv_config(): + ser.write(chr(255)) + ser.flush() + read(30) + ser.flushInput() + data = struct.unpack("hhhhhhhhhhhhhhh", buf) + print + print "Profile:" + print "ts_min:", data[0] + print "ts_max:", data[1] + print "tl:", data[2] + print "tp:", data[3] + print "time_max:", data[4] + print "ramp_up_min:", data[5] + print "ramp_up_max:", data[6] + print "ramp_down_min:", data[7] + print "ramp_down_max:", data[8] + + print "ts_duration_min:", data[9] + print "ts_duration_max:", data[10] + print "tl_duration_min:", data[11] + print "tl_duration_max:", data[12] + print "tp_duration_min:", data[13] + print "tp_duration_max:", data[14] + print + + +def recv_state(): + ser.write(chr(254)) + ser.flush() + read(11) + data = struct.unpack("hhhhhb", buf) + print "time: %ds, temperature: %d°C, last temperature: %d°C, state: %d, error condition: %d, heating: %d" % data + + +def send_config(): + ser.write(chr(253)) + ser.write(buf) + ser.flushInput() + + +def read(l): + global buf + global alles + buf = "" + while len(buf) < l: + try: + buf += ser.read(l) + alles.append(buf) + except Exception, e: + print e + ser.flushInput() + + +time.sleep(2) +recv_config() +while 1: + recv_state() + time.sleep(1) -